We know maybe we are not the cheapest price in China, also not the highest quality in China, but we trust we are your right choice supplier in China for memory foam products business.
Cost Management
1. Polyurethane Foam Raw Material Controlling
We started to do Polyurethane Foam raw material international business since 1994. We purchase about 4,000 ton TDI, 10,000 ton PPG every year. Our raw material is almost import, in order to present reliable product to you.
Germany, US and Japan all have our raw material suppliers such as BASF, BAYER and SHELL. Now our factory has strong buying power with high stability.
2. All Kinds Of Foam Production Capacity
Our Foaming machine foaming about 330,000 cubic meters of various kinds foam every year. Such as memory foam, regular foam and Gel memory foam, all foaming by ourselves.
3. Complete Production Line
All stages of mass production will be completed in our Plant included Sewing covers, Packaging and so on.
Value Added Services
1)Support Free One-stop exclusive custom designs for you and make your alone Product Demo pictures including logo, color, fabric, packaging and so on if you have any special requirements.
2) Refund all the sample charge and shipping cost in case of bad quality without any conditions.
3) We support customers by HD Photo&HD Videos of samples to help you grew up online store.
4) Accept Very Small Order to check quality & many mixed product designs for market testing
5)3% discount for each week delay delivery time.
6) FREE hotel during visiting our factory to do inspection when we start business.
7)Refund money for goods has any quality issue after shipping.
8) Update new products designs by email every month, and can make free sample for you if you are interested in any of them.
Quality Certification
1) All of our products are coming with CertiPUR-US, OEKO-TEX100 Certification for environment protection. We can show you HD report pictures if you send email to ask.
2) Factory Audit: BSCI, Walmart
Factory Audit : BSCI, Walmart
Mattress: Natural Sleep, Nectar , ACME and so on Pillow cushions: Walmart, Pure care, Malouf sleep and so on Pet Bedding: Scruffs, Trend pet, Beeztees, Petmate and so on
We trust we will be your trust worthy supplier in China if we have a chance to serve you, would you like to start a small order with us?
Quality Test
CA 117
Scope Applications: Fabrics, Apparel, Textiles Sample size/ Quantity Sample Requirements: 5 pieces 51 x 152mm (2 x 6 in.)
Judging Requirements
1.A sample with no hairs on the surface: first test and judge the burning speed of the sample in the long direction in the warp direction and the weft direction, and carry out the long direction of the test sample with the fast speed. 2.Samples with no hairs on the surface: The direction of the hair bundle is used as the long direction of the sample. Fire source and application room: Busen or tirrill burner (flame height: 1.5inch) 1) The average length of the sample burning and melting does not exceed 6 inches, the burning time after the fire source is removed is no more than 15 seconds on average, and the sample is dropped. The burning time after the falling of the object is no more than 3 seconds on average. 2) The average length of the sample burning shall not exceed 8 inches. The average time of combustion after the fire source is removed shall not exceed 15 seconds. The burning time of the falling objects on the sample shall not exceed 5 seconds on average. CA117 Section E Scope Applications: Fabrics, upholstery fabrics, Sample size/Quantity model requirements 10 pieces of water washed and unwashed 51 x 152mm (2 x 6 in.)
Performance Requirements
1. A textile with a smooth surface: 1) When the sample flame spread time is not less than 3.5 seconds, it has good fire performance; 2)When the sample flame spreads for less than 3.5 seconds, the textile is flammable and unsuitable for clothing. 2. Textiles with fibrous hairs on the surface: 1) When the sample flame spread time is greater than 7 seconds, or the surface burns for 0-7 seconds, it indicates that the fire is not enough to ignite, carbonize, melt the sample, that is, the sample has good fire performance and normal combustion performance; 2) When the sample flame spread time is 4 to 7 seconds, including 4 seconds and 7 seconds, and the back surface is ignited, carbonized, and melted, the sample is considered to have a combustion performance between (1) and (3). ; When the sample flame spread time is less than 7 seconds, and the flame is vigorous enough to ignite, carbonize, and melt the back side of the sample, it is considered to have rapid and severe flammability.
CFR 1633
Standrad
United States Government Standard for Flammability of Mattresses 16 CFR Part 1633 ”Standard for the flammability (open flame) of mattresses sets”.
Why Test According To This Standard?
The standard is used to evaluate the fire progression and energy output in a mattress or a mattress set when subjected to an ignition source approximate to burning bed clothes. 16 CFR Part 1633 is a federal standard in USA and all manufactured or imported mattresses and mattress sets must meet this standard.
Example of materials that can be tested according to this standard Mattresses, mattress sets, upholstered bed bases etc. Sample dimensions Three complete prototype mattress.
Short Test Description
1. The mattress or mattress set is located on top of a steel rig and exposed to two T-shaped burners with a total burner heat output of 27 kW. 2. The side burner is applied for 50 seconds and the top burner is applied for 70 seconds. The fire is then allowed to develop freely. 3. The smoke gases produced during the test are collected by a hood and exhaust system from where samples are taken for gas analysis. Heat release rate is measured continuously. The peak rate of heat release of may not exceed 200 kW and the total heat release in the first 10 minutes of the test of may not exceed 15 MJ.
CFR 1632
Information about 16 CFR Part 1632 Fire test of mattresses and mattress pads.
Standard
16 CFR Part 1632 - Standard for the flammability of mattresses and mattress pads (FF 4-72, amended).
Why Test According To This Standard?
The standard provides a test to determine the ignition resistance of a mattress or mattress pads, when exposed to lighted cigarette.
The standard also provides optional test methods for ticking and edge tape substitution that can be used to reduce the number of additional prototype tests.
The standard 16 CFR Part 1632 is a federal standard in the USA and all mattresses and mattress pads manufactured or imported are subjected to those requirements.
This test method only evaluates the ignitability of mattresses. To evaluate the burning behaviour, the mattress needs to be tested in full scale with larger ignition sources.
Example of materials that can be tested according to this standard Mattresses, upholstered bed bases, mattress pads, divans, top mattresses etc.
Sample Dimension
Six complete prototype mattress or mattress pad surfaces shall be tested (minimum of three mattresses).
Retroactive to May 1, 2006, the “CPSC’s Interim Enforcement Policy” reduces the number of mattresses to be tested according to 16 CFR Part 1632 to two tests. However, this is only possible if the same product is tested and good results is obtained according to the new open-flame mattress standard under 16 CFR Part 1633.
We know maybe we are not the cheapest price in China, also not the highest quality in China, but we trust we are your right choice supplier in China for memory foam products business.
Short Test Description
1. A total of six complete mattresses ready for sale shall be tested. The top surface (sleeping surface) of the mattress is tested. Cigarettes are located on the smooth surface, seams, tufted locations, quilted locations, tape edges etc. of the mattress. A minimum of 18 cigarettes shall be used during each test. 2. The mattress is divided into two equal sections. One section is covered with a 100 % cotton bed sheet. The other section remains uncovered. A minimum of 9 lighted cigarettes are placed on the uncovered top section and a minimum of 9 lighted cigarettes are placed on the covered section. 3. A second piece of cotton sheeting is then placed over the later group of cigarettes. The test is completed when all cigarettes have burned their complete length. The char damage length shall not be more than 2 inches (5.1 cm) in any direction from the nearest point of any individual cigarettes. This procedure is repeated 6 times.
BS 7177
BS 7177: Fire test to mattresses, divans and bed bases - Test Method:
Performance requirements and notes on application of hazard categories (When using this table it is essential to consult the notes which follow it.)
The CertiPUR-US® name and logo are registered certification marks of Alliance for Flexible Polyurethane Foam, Inc., a not-for-profit organization.
Professionalism and validation processes
When you buy products containing certified foam, you can be confident that the flexible polyurethane foam inside meets CertiPUR-US® standards for content, emissions, and durability, and has been analyzed by independent, accredited testing laboratories. The Technical Guidelines provide complete details on the certification process and were established with guidance from the global foam industry and in conjunction with the leadership of the mattress and upholstered furniture industries. In addition, an advisory panel of scientists, academics, environmentalists and representatives of consumer groups provided invaluable input in the development process. All certified flexible polyurethane foams are tested and analyzed twice in the first year, and re-certified annually thereafter. In addition, we conduct random on-site foam production plant checks of participating foam producers.
Introduction The STANDARD 100 by OEKO-TEX® is a worldwide consistent, independent testing and certification system for raw, semi-finished, and finished textile products at all processing levels, as well as accessory materials used. Examples of articles that can be certified: raw and dyed/finished yarns, woven and knitted fabrics, accessories, such as buttons, zip fasteners, sewing threads or labels, ready-made articles of various types (garments of all types, domestic and household textiles, bed linen, terry products and much more).